USA OEM Carbon Fiber Project

OEM Brand Development

USA OEM Customer — Carbon Fiber Aero Kit

A US aftermarket brand partnered with our factory on the development and batch production of a carbon fiber aerodynamic kit — from engineering review to export packaging.

Location

USA, California

Quantity

50 sets

Type

OEM Custom Development

Year

2023

Client Background

An Established US Aftermarket Brand

A US-based aftermarket brand with more than 10 years of experience in high-end car modification.

In 2023, the customer approached us to jointly develop a full set of carbon fiber aerodynamic exterior parts for a performance vehicle platform. They needed a manufacturing partner capable of both engineering review and stable batch production — not just a part supplier.

The collaboration covered engineering, sampling, production and export packaging, with the customer reviewing and signing off each stage before the next began.

The Request

What the Customer Needed

01

Stable Batch Quality

50 sets with consistent shape, weave and finish — the 50th set had to match the first, no drift across the run.

02

Tight Tolerances

Aerodynamic parts demand precise dimensional control — gaps and mounting points had to fall within the agreed tolerance band.

03

Installation-Friendly Fit

Direct replacement for the original parts — no cutting, drilling or modifying on the installer's side.

Our Solution

How We Ran the Project

Stage 01

Engineering & Sampling

We reviewed the customer's drawings, developed tooling, and produced samples for sign-off before mass production started.

Stage 02

Autoclave Curing

3K twill prepreg, vacuum-bagged and autoclave-cured — the same process used for our AMXNX-branded performance parts.

Stage 03

Batch QC Reporting

Each batch shipped with a QC record covering visual, dimensional and fitment checks — traceable back to the production run.

Stage 04

Export Packaging

Custom-fit foam inserts and export-grade cartons for air and sea freight, designed to protect edges and clear-coat finish.

Outcome & Next Steps

50 sets delivered in scheduled batches. The customer reported clean installation feedback — no on-site cutting or modifying required — and the project has led to follow-on orders.

50Sets delivered
0On-site rework reported
Follow-onOrders placed
Running an OEM brand? Send your drawings or a product brief — we will scope the project and quote in one pass.

OEM Project FAQ

Questions About This Project

Specific to OEM brand development and batch production. General MOQ, lead time and payment terms are on the home page FAQ.

Who pays for OEM tooling? How do you charge mold fees on a 50-set order?

For committed OEM lines with clear order volume, tooling cost can be amortized into the unit price or developed free of charge under agreed terms — the case shown used this route. For first-run or low-volume OEM projects, tooling is billed separately and may be rebated against future orders once a defined volume threshold is reached. We quote both options in writing.

How do you protect client drawings? Can a part be produced only for our brand?

Client drawings, scans and tooling are stored under project IDs, not shared across customers. Exclusive production — a part made only for your brand and not sold to anyone else — is contractually available on qualified OEM projects. The exclusivity scope and duration are written into the agreement, not left to verbal assurance.

What is the production cycle for 50 sets? Can it be split into batches or expedited?

A 50-set OEM aero kit comparable to this case typically runs 5–8 weeks from approved sample to ready-to-ship. Split batches are supported and often recommended — for example 20 + 30 with a 3-week gap — so the customer can start selling while the second batch finishes. Expedited production is possible on a surcharge, subject to current line load.

What does the QC report include? Can it carry our brand name?

Standard QC report covers visual inspection (weave, surface, clear coat), dimensional check on key mounting points, and fitment verification against the approved sample. Reports can be issued under your brand name, with your PO and part numbers — not ours — so they drop straight into your own QA file.

How do follow-on projects work? Can we sign a long-term supply agreement?

Once a first project ships clean, follow-on orders are normally faster because tooling and inspection references already exist — typical repeat-order lead time drops 20–30%. Long-term supply agreements (12-month or 24-month volume commitments with locked pricing) are available for OEM customers who have completed at least one successful project.